"(aSa Shear Controllers) remove barriers to allow shearmen to achieve great results."

Keith LePage
Co-Owner, Whitacre Engineering
Syracuse, New York



aSa Shear Console Header
aSa Opto-Shear Console
The aSa Opto-Shear Console drives the entire shearing operation electronically by completely automating shearline processes — gauging, bin selection, and roller motion — and managing the shop crew with easy-to-follow instructions — shake-out requirements, tagging, pocket blocking, and crane call messages — timed for maximum productivity. aSa’s controller interfaces with nearly any shearline as an original or replacement console. The console features a built-in PC that can be connected to your network and a touch-screen for easy operator entry.
  • Improve production rates
    Easy-to-follow instructions pace the entire shearing operation, regardless of crew experience.
  • Reduce cutting errors
    Information loaded from computer-generated instructions or scanned from bar-coded tags eliminates the potential for erroneous entry by the operator.
  • Load tag info instantly
    Connected hand-scanner loads tag information into the console’s memory by reading linear or 2D bar codes printed on production bundle tags.
  • Maximize your current shearline’s potential
    Older shearlines reach new levels of productivity when automated with the aSa console.
  • Optimize on the fly
    Automatically calculate cutting combinations right at the shearline; eliminates the need to plan entire production runs in advance.
  • Upgrade easily
    All of the console’s interface features are software-driven. This allows you to add new features as they are developed without the need for mechanical changes.
aSa Shear Console Image Tour

Safety features are built in, and all components are designed for the rigors of a rebar shop.
Automatic Screen: Controls and directs all cutting, bundling, and material movement based on aSa Production-generated instructions.
Flex Screen: Organize tag data any way you like, then fabricate in one of three different cutting modes.
Clear instructions guide the entire shop crew.
Customize menus, screen colors, and more.
Copyright 2017 aSa - Applied Systems Associates, Inc.